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If it isn't broke, why fix it? That's often the reason given by
manufacturers for refusing to budge from the 20-year-old electronic data
interchange (EDI) technology used for trading with their top suppliers.
The fact is, Internet-based technology built on modern standards have
yet to deliver savings large enough to cover the cost of switching from
aging, but reliable and trusted, EDI.
Take specialty steel maker Howco Group. The Glasgow, Scotland-based
company is a worldwide supplier of metal for the oil and gas industry.
Customers order steel based on their specifications, which include the
alloy used, the strength of the metal and its ability to withstand heat
and stress. The metal is typically sent to machine shops to be shaped
into a part for an oil derrick or refinery. Howco orders can be less
than a $1,000 and as small as a four- to five-foot bar of steel about 18
inches in diameter.
Howco receives about half of its purchase orders via EDI and about 40
percent through fax and telephone calls. Less than 10 percent arrive
through the company's web site, built using a sales cart application
from ComCity Corp. and customized Active Server Pages. The latter let
customers get order status and other data from Howco's Stelplan ERP
system, licensed from Invera Inc. The system runs on a Microsoft SQL
Server database.
Purchase orders move between Howco's and it's largest customers' ERP
systems via EDI. While individual orders may be small, many customers
order regularly, with some requiring delivery within 24 hours. Even
though EDI has been around for at least two decades, an eternity in
technology years, Howco is content to stay the course. "If it
works, you stick with it," Malcolm Howat, web development manager
for Howco in Houston.
Howco would like to have more customers ordering through its web site
(since taking orders there is more automated and cheaper) but its
customers prefer doing business either through EDI, telephone or fax.
"We're trying to grow the web site but, in our industry, doing
business over the Internet is catching on slowly," Howat said.
"We're quite happy to use it as a backup for our sales team."
Howco is not the only company reluctant to change what works.
Enterprises are no longer rushing to the Internet, preferring to take
their time to make sure any new implementations align with business
goals. Besides the weak economy, studies show that immature
technologies, high implementation costs and workplace culture are
dampening enthusiasm for new supply chain applications.
A survey of IT managers conducted last summer by Information Week, a
sister publication of InternetWeek.com, found the use of Internet-based
supply-chain networks declining to 51 percent from 61 percent in late
2000. That trend is unlikely to improve much over the next several
years. A survey of executives by high-tech researcher Forrester Research
Inc. found that only 8 percent planned a significant increase in
spending on supply chain management applications in the next three
years. Fifty percent planned a moderate increase, and 27 percent
expected no change in spending.
When Howco is ready to look to the Internet, chances are good it
won't need to wander too far from EDI. Experts say companies heavily
dependent on EDI today are likely to move to EDIINT AS2, or Electronic
Data Interchange-Internet Integration Applicability Statement 2. The new
standard for EDI-over-the-Internet essentially creates a wrapper around
an EDI flat file so it can be sent over the Internet, instead of a VAN,
or value-added network. VANs are what make EDI systems so expensive and
out of reach for all but the largest companies, because they carry
per-transaction costs. In addition, AS2 provides security and encryption
for the HTTP packets.
Retail giant Wal-Mart Stores Inc. tapped IBM and Sterling Commerce, a
subsidiary of SBC Communications Inc., to help move its 8,000 suppliers
to Internet-based EDI. Wal-Mart uses EDI for exchanging purchase orders,
invoices, shipping notices and other business documents.
By switching to AS2, Wal-Mart can reach smaller suppliers, thereby
extending its network. "AS2 reduces the cost for mid-size companies
to participate," Jason Bloomberg, analyst for research firm
ZapThink, said. "AS2 is a way to make EDI more economical."
For companies like Wal-Mart, new business-to-business technology, such
as XML (extensible markup language), offers little that can't be
immediately gained by Internet-enabled EDI, he added.
Nevertheless, Howco is not ignoring new Web-based applications.
Besides taking orders, the company's web site gives its largest
customers a view of the inventory Howco holds for them. In addition,
customers can see current purchase orders and where the orders are in
the manufacturing process.
But before Howco drives further out in the Internet, its customers
will have to agree to sit in the passenger seat. "We are currently
looking at all possible options for EDI and Internet technology, but we
are driven by what the customer chooses to use," Howat said.
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